Organ-on-a-Chip technology continues to mature and gain adoption by the scientific community as a revolutionary tool for creating novel models of human-centric biology. In this ChipChat blog, we spoke with Lorna Ewart, Chief Scientific Officer at Emulate, to better understand the many exciting—and unexpected—ways Organ-Chips are being used and why her favorite Organ-Chip model may or may not be the Big Toe-on-a-Chip!   

Lorna Ewart: I use the Big Toe-on-a-Chip for two reasons: Firstly, the Human Emulation System is truly an open-source platform where the only real limit is that of our imagination. We see this across our customer base, where they have developed over 30 different models or applications that have in turn led to over 100 peer-reviewed publications.   

The second reason is a bit closer to home. I’ve now been in the field for over 12 years. When I first started to describe what I was doing and how one might approach a “new model,” I found that, whichever organ I referred to, someone would raise a hand and say it had been done. So, when I am now trying to inspire or talk about something without being drawn into organ biology specifics, I refer to “Big Toe-on-a-Chip”. One of these days, someone is going to present me with one, unless of course I get there first! 

It’s funny to talk about Big Toe-on-a-Chip, but at the same time, it’s also pretty awe-inspiring to think about how far in vitro modeling technology has come in recent years. Can you explain how Organ-on-a-Chip technology compares to other in vitro models? What makes it better, and why is it considered an advancement in in vitro modeling? 

LE: It is generally accepted that scientists first started culturing cells outside of the human body at the turn of the 20th century. At this time, scientists were inspired to explore how a cell may function but had little true knowledge about how to maintain them outside of the body. Consequently, we eventually saw immortalized cell lines being placed on plastic. Given that these cells were typically of a cancerous origin, where they proliferate readily—even on plastic, scientists didn’t need to think about creating an ideal home-away-from home that accurately represented the in vivo environment. I don’t know about you, but there is not a single cell in my body that grows on plastic! 

As time progressed, and primary cells began to be isolated from human and animal tissues, scientists recognized that to grow and survive, the plastic had to be coated with a protein to resemble the extracellular matrix (ECM). Thus, primary cell culture was born. The next major discovery was that cellular shape was an important cue, which heralded in the era of spheroids and, ultimately, organoids.  

What sets Organ-on-a-Chip technology apart from these other models is that, in addition to ECM and shape, their cells are continually perfused with cell culture media, which replenishes nutrients, allows for waste removal, and enables flow rates high enough to induce shear stress (an important physiological stimulus). Furthermore, Emulate’s microfluidic platform, Zoë Culture Module, can apply vacuum stretch to emulate additional mechanical cues when necessary, such as alveolar expansion and recoil as well as intestinal peristalsis.  

Taken together, these capabilities enable Emulate’s platform to achieve an unparalleled level of in vivo relevance compared to other in vitro models. Of course, the closer a scientist can get to emulating the in vivo microenvironment, the more likely it is that their cells will respond and function in a physiologically relevant manner. In turn, their data sets will have a higher translational value. For example, our landmark findings published in Communications Medicine showed that the Liver-Chip S1 outperformed both animal and spheroid models in predicting drug-induced liver injury for a subset of drugs that failed clinical trials or experienced on-market failures due to toxicity. 

What are some of the most unique Organ-Chip ideas you’ve heard? Have you been surprised by any of the asks we’ve received? 

LE: With our broad instrument deployment across multiple laboratories in all corners of the world, Emulate is continually seeing a large of number of novel Organ-Chip models being created or adapted for applications like infectious disease and cancer progression. As a female, I am thrilled to see development of Organ-Chip models of the female reproductive system such as the Vagina-Chip and Cervix-Chip, which I hope will in turn lead to new, efficacious treatments for women—something that continues to sadly be overlooked.  

On the topic of the Vagina-Chip—I remember it received a lot of attention when that publication came out at the end of 2022. The New York Times even wrote an article about it! Why do you think there was so much buzz around it, and is this an example of how Organ-on-a-Chip technology can help transform the industry’s approach to understanding human health and disease? 

LE: Firstly, I believe the buzz was in part because we were normalizing the use of words associated with the female reproductive system, which demonstrates a maturing of scientific thinking beyond developing cancer cures for mice or therapeutics for a 70-kg male. But, moreover, I think the buzz has helped to draw attention to female-specific diseases that have been woefully underfunded for decades. For example, bacterial vaginosis affects up to 25% of reproductive-age women. These bacteria are often resistant to antibiotics, enabling them to thrive, resulting in inflammatory episodes that can sadly lead to pelvic and endometrial diseases. It is amazing to see that, in Prof. Don Ingber’s lab, the co-development of the Vagina- and Cervix-Chips are enabling foundations such as the Bill and Melinda Gates foundation to treat women in Africa, where bacterial vaginosis is highly prevalent and can lead to increased HIV infection while also increasing the chance of pre-term labor. 

You’ve been with Emulate for over four years now. What was your vision for the technology when you first started, and where do you see the technology heading now? 

LE: When I joined Emulate, I envisioned a future where every lab across the world would have a Zoë. Although we’ve not quite got global domination (yet), we do have hundreds of Zoës in the field working hard to deliver new biology and develop exciting new therapeutics. However, what I find fascinating is the evolution of the consumables that work with Zoë.  

When I started, we had our flagship Chip-S1® Stretchable Chip, which has the two parallel microchannels housed in a PDMS body. Through the dedication and talent of our engineering team, we now have the Chip-R1™ Rigid Chip, which has all the hallmarks of Chip-S1 (aside from stretch) but with minimal drug absorption risk and the potential for a higher, physiologically relevant vascular shear stress. I can’t wait to see how this will benefit our customers in ADME research, where the risk of drug absorption can hamper data interpretation. I’m also excited to see this consumable’s potential in the vascular biology community, where we can extend the promising immune cell recruitment application, which includes modeling the functional spectrum of CAR T therapies (e.g., attachment, migration, and killing).  

And we must not forget the third chip in our family, the Chip-A1™ Accessible Chip. Inspired by the Transwell, this chip contains an accessible central chamber capable of housing a 3 mm gel, enabling biologists to extend their modeling capabilities of complex tissues such as the tumor microenvironment (TME). Moreover, the accessibility of this chip will enable substances to be directly applied to cells, such as in aerosolization or dermal applications. 

You mentioned that we haven’t yet achieved world domination. It’s exciting to see the amount of progress Organ-Chips are making in the field, but what do you think is holding people back from adopting the technology? What can we do to help scientists overcome that “activation energy” hurdle, so to speak?  

LE: Yes, it is easy to get carried away with the possibilities, but you are correct, it is also important to focus on overcoming the “activation energy” hurdle. To do this will take a big collaborative effort across the wider community, but there are three things which I believe are essential and will move the needle.  

The first is for us and other Organ-Chip developers to show consistent innovation in our platform and consumable offerings. I’ve already mentioned the consumables, but it is important to understand how to reduce the instrument complexity while leaving the only complexity to the biological model. The second aspect would be to generate a series of large data sets, not unlike our aforementioned work with the Liver-Chip. Such data sets will enable true characterization of the system and biology, ultimately showing the possibilities and likely limitations which can be cycled back into R&D teams.  

Lastly, I believe the regulatory community plays a key role in promoting adoption. The US Food & Drug Administration (FDA) launched its Innovative Science and Technology Approaches for New Drugs (ISTAND) Pilot Program to help facilitate the qualification of drug discovery tools, of which Organ-Chips are a great example. In September, we were able to share that Emulate’s Liver-Chip S1 had been accepted into the ISTAND program, the first Organ-Chip to achieve this honor. We are working hard on our qualification plan and are excited to be collaborating with the FDA on this momentous journey.  

It sounds like a promising step towards the vision of having Organ-Chips in every lab! On a final note, let’s say that someone reading this blog does want to model a Big Toe-on-a-Chip. In all seriousness, are there any practical applications of creating a Big Toe-on-a-Chip? And if someone wanted to model a Big ToeonaChip, how would they go about that? 

LE: So, aside from causing ridiculous pain when you stub it on the corner of the bed, the big toe actually does perform a very important role! It is four times bigger than other toes and contains more muscles, meaning it is vital for balance. Lovers of fashion shoes, especially of the high-heeled variety, can develop bunions, which are incredibly painful. So, maybe, the Big Toe-on-a-Chip can shed light on what “changes” in this vital body part to lead to a condition that is generally addressed with surgery. Separately to this, gout and arthritis commonly affect the big toe. Both conditions are also incredibly painful, so using this type of model to discover new, potentially locally active treatments would bring relief to many. Because my biggest passion is ultimately ensuring a high quality of life for humankind, perhaps I need to get my thinking cap on to make this model a reality. 

Recently, we announced that the Emulate Liver-Chip S1 was accepted into the FDA’s ISTAND pilot program. To learn more, we sat down with Dr. Lorna Ewart, Chief Scientific Officer at Emulate, for a conversation about what this acceptance means for the company, the drug development industry, and the future of drug safety assessment. 

Q: What exactly is the FDA ISTAND program, and why is it relevant to drug development? 

Lorna Ewart: The ISTAND program—which stands for Innovative Science and Technology Approaches for New Drugs—is a pilot initiative introduced by the FDA to qualify innovative tools and technologies for use in regulatory submissions. Essentially, it provides a pathway for new methodologies, like our Organ-Chips, to be recognized by the FDA as a reliable and robust drug development tool in drug development. 

When sponsors include data from a  qualified drug development tool in their regulatory submissions, FDA reviewers can have confidence in that data’s quality and reproducibility. This allows them to focus on the experiment outcome and how the data support the sponsor’s proposal, such as initiating a clinical trial, without focusing on how the data was generated.  

Q: How does this acceptance impact Emulate and the broader pharmaceutical industry? 

LE: For Emulate, being accepted into the ISTAND program is an important milestone that represents the Liver-Chip S1’s potential applicability in regulatory contexts. For the pharmaceutical industry, it indicates the increasing interest in using more human-relevant models earlier in the drug development process. Ultimately, full qualification could mean more accurate prediction of drug-induced liver injury (DILI) for drugs whose structural analogs have previously shown a DILI response in the clinic. This could improve patient safety by reducing the risk of adverse effects that traditional models may miss. 

Q: Can you walk us through the process of gaining acceptance into the ISTAND program? 

LE: Certainly. The ISTAND program involves a three-stage process, the first of which is the Letter of Intent (LOI). For this, we submitted a detailed proposal outlining the unmet need in drug development that our technology addresses. In this stage, establishing a narrow context of use is paramount, and we focused on demonstrating how the Liver-Chip S1 can better predict small-molecule DILI compared to traditional models—specifically in cases comparing structurally similar compounds, where one is known to cause clinical DILI. 

With the LOI accepted, we’re moving into the second stage of the ISTAND program, the Qualification Plan. In this phase, we will work with the FDA to design a study plan aimed at demonstrating reproducibility and repeatability of our Liver-Chip S1 in predicting DILI in the approved context of use. More specifically, when carrying out these studies, we’ll be showing that our technology produces consistent results across different laboratories and with various hepatocyte donors. We’ll also be working closely with the FDA to ensure our Qualification Plan meets all regulatory expectations. This partnership is crucial for addressing any questions and aligning the data requirements. 

The third and final stage is Full Qualification. Here, we will present the data from our Qualification Plan to the FDA. If successful, our Liver-Chip S1 would be fully qualified for use in regulatory submissions within the stated context of use. 

Q: What were some key findings from your studies that supported your submission? 

LE: Our submission was underpinned by robust data from our study published in Communications Medicine, part of the Nature Portfolio, where we evaluated 27 small-molecule drugs using the Liver-Chip S1 on a single donor. The drugs were categorized into five levels of severity based on their Garside DILI rank and included seven pairs of toxic drugs and their non-toxic structural analogs for direct comparison. The Liver-Chip S1 achieved an impressive 77% sensitivity and 100% specificity for all 27 compounds tested. We then a subset of 18 drugs on an additional donor and combed the data from both donors, where we found that the sensitivity increased to 87%, while specificity was maintained at 100%.  Importantly, the Liver-Chip S1 also successfully distinguished between all seven pairs of the drugs and their structural analogs—a result that proved crucial to our submission. Altogether, these results mean that the Liver-Chip S1 was highly effective in correctly identifying both toxic and non-toxic compounds. 

The Liver-Chip S1 was able to detect liver toxicity that conventional models, including spheroids and animal models, failed to predict. This highlights the potential of our technology to improve drug safety assessments. In a follow-up study, we developed the Liver-Chip S1 DILI Score, which quantifies the severity of liver injury on a scale of 1 to 5. This score aligns with clinical outcomes and provides a nuanced understanding of a compound’s hepatotoxic potential. 

Q: How might the Liver-Chip S1 change the way companies assess drug safety, particularly regarding liver toxicity? 

LE: Once the Liver-Chip S1 has passed each of the qualification stages, it could help to significantly enhance how pharmaceutical companies evaluate liver toxicity within the context-of-use defined for the submission. By providing a more human-relevant model, companies can better predict the potential liver toxicity of drugs whose structural analogs have previously shown a toxic response, reducing the risk of late-stage failures. Data from the Liver-Chip S1 can inform go/no-go decisions and guide modifications to chemical structures to improve safety profiles. 

Q: Are there other applications for the Liver-Chip S1 beyond the scope of the ISTAND program? 

LE: Absolutely. While our ISTAND submission focuses on a very specific context of use, researchers around the world have leveraged the Liver-Chip for various applications. Beyond small molecule toxicity testing, Liver-Chips have been used to assess the safety of monoclonal antibodies, cannabinoids, and gene therapy delivery vehicles. One particularly impactful example is its use in early drug development: Scientists at Moderna leveraged the Liver-Chip to screen 35 novel lipid nanoparticles (LNPs), allowing them to identify the most promising candidates before advancing to costly and lengthy non-human primate studies. Additionally, the Liver-Chip can model liver diseases, providing unique insights into disease progression and potential therapeutic approaches. For example, in a 2021 Cell paper, researchers used a Liver-Chip to model alcohol-associated liver disease (ALD) using human-relevant blood alcohol levels and clinically meaningful endpoints. The Liver-Chip exhibited key markers of ALD, such as lipid accumulation, oxidative stress, and bile canalicular remodeling, after ethanol exposure. These findings indicate that the Liver-Chip could provide more human-relevant assessments of ALD and aid in the development of novel therapies. 

Q: Any final thoughts you’d like to share about this milestone? 

LE: We’re excited about this significant step forward. The Liver-Chip S1’s acceptance into the ISTAND program is not only a promising development for our technology but also marks progress towards widespread incorporation of more predictive and human-relevant models in drug development. We look forward to working with the FDA in the next phase and are enthusiastic about the potential our technology has in helping the broader scientific community enhance drug safety and efficacy.